What are Fully Automatic Aerosol Filling Lines?
Fully automatic filling lines are integrated production systems that enable the filling of aerosol-based products at high speeds, under hygienic conditions, and with minimal human intervention. These lines maximize production efficiency by automating many processes on a single line, such as filling, cap placement, leak testing, labeling, and packaging. Given the increasing production demands and quality control requirements in the industry, the use of these systems has become almost a necessity for aerosol manufacturers.
What are the Sora Machine Full Automatic Line Models?
The ALL-MAK series full automatic lines has a capacity of 40 CPM and caters to businesses with lower volume production. Thanks to its compact structure and system with basic functions, it is suitable for entry-level production lines. This model, which also saves space, is very user-friendly in terms of maintenance and installation.
How does the SIN-MAK Automatic Line perform in Medium-Level Production?
With a capacity of 60 CPM, the SIN-MAK automatic line performs all operations such as product filling, valve placement, actuator placement, and cap closing in an integrated manner. Thanks to its controlled and stepped operation, production flows without interruption. It is an effective solution, especially for meeting high-volume daily orders.
What features distinguish the DUB-MAK Full Automatic Line?
The DUB-MAK series full automatic line, with a capacity of 85 CPM, is ideal for medium-high volume production. It increases operational efficiency with its dual-function filling and valve placement modules. This system also includes integrated sensors that play an active role in quality control stages.
Why does the TWIN-MAK Full Automatic Line use Twin Line Technology?
Capable of producing 120 units per minute thanks to its twin feeding and filling lines, the TWIN-MAK twin line automatic line enables the processing of different product types simultaneously. This feature provides a great advantage for production lines with high variety. The dual system structure also ensures that some production continues even in case of failures.
What do the MONO-MAK Full Automatic Line and ROT-MAK Full Automatic Line offer in High-Speed Production?
MONO-MAK (120–250 CPM) automatic line and ROT-MAK (170–300 CPM) full automatic line are high-speed lines developed for facilities that carry out industrial-level production. Both models are equipped with automatic palletizing, advanced water bath testing systems, and multi-head filling stations. Every step along the production line is automatically monitored, measured, and reported.
What Advantages do Fully Automatic Lines Offer?
Is Time and Labor Saved in the Production Process?
Yes. Since all filling and packaging processes take place automatically along the line, the need for manual intervention is reduced. This saves both time and lowers labor costs.
How is Continuity in Product Quality Ensured?
Quality continuity is ensured by producing each product to the same standards, minimizing dosage errors, and performing leak checks with integrated systems.
What are the Long-Term Benefits for Businesses?
Although fully automatic systems have a high initial investment cost, they shorten the return on investment period over time by reducing labor and error-related costs. In addition, since they are supported by modern automation systems, Industry 4.0 compliant reporting and data analysis can be performed.
Which Sectors Benefit from Fully Automatic Systems?
Usage in Cosmetics and Personal Care Products
Filling accuracy and leak tests are of great importance in the production of products such as hair spray, deodorant, and shaving foam. Sora Machine’s systems fully meet these needs.
Cleaning Products and Household Chemicals
Fast production and high hygiene are required in the production of products such as air fresheners, surface cleaners, and disinfectants. TWIN-MAK and higher models offer ideal solutions for this sector.
Industrial Aerosols
Systems equipped with special nozzles are preferred for viscous substances such as rust remover, chain oil, and technical maintenance sprays. Models like ROT-MAK stand out here.
Medical and Pharmaceutical Sector
MONO-MAK or ROT-MAK series are suitable for products requiring high hygiene and dosage accuracy, such as inhaler sprays and medical disinfectants.
What does the Full Automatic Line offer technically?
- CIP (Clean-in-place) system integration
- Touch screen PLC control panel
- Inkjet and barcode systems for traceable production
- Automatic valve placement and cap closing units
- Calibrated dosing systems
- Advanced security protocols and alarm systems
How does the Installation and Purchasing Process Proceed?
Sora Machine conducts a preliminary analysis to determine the solution suitable for your needs. Then, it offers the appropriate model from special production or stock. The installation process is carried out by field experts, and operator training is also provided. After-sales services include technical support, spare parts supply, and remote intervention.
Does it Offer Energy Efficiency and Environmentally Friendly Solutions?
New generation filling lines are optimized for energy efficiency. Precise control of pneumatic systems is combined with inverter technologies that save energy in motorized modules. In addition, recycling units that reduce production waste can be integrated into many models.
With which Packaging Systems is it Compatible?
Fully automatic filling lines can work synchronously with end-of-line packaging solutions such as cartoning machines, shrink systems, and robotic palletizing. In this way, the product can be prepared without human touch from filling to packaging. This provides hygiene and speed advantages, especially for manufacturers selling to large chain markets.
Why Should We Prefer Sora Machine Automation Systems?
- Internationally certified production
- High engineering quality
- 20+ years of industry experience
- Global sales and technical support network
- Customizable system design
