Liquid Filling Machines: Advanced Solutions for Varied Requirements

Sora Machine’s LIQ-MAK series, a mainstay of modern production lines, provides high-speed and precise liquid filling up to 60 bottles per minute. The machines are designed to address the different liquid filling requirements across industries and thus are efficient, dependable, and versatile for users. From cosmetic products filling into lovely bottles, pharmaceutical liquids processing under sanitary conditions, to high-volume production in foods and beverages, the LIQ-MAK series offers excellence that makes companies more competitive.

One of its most striking features is the large range of liquid viscosities that it is capable of processing. Different kinds of liquids, from aqueous solutions that are water-like in consistency to creams and gels that are thick, can be passed through the LIQ-MAK liquid machines smoothly. This is a great advantage to businesses that either carry a wide variety of products or businesses that produce products of different consistencies based on the time of year. Also, the machines can be set quite easily to accommodate bottles of different sizes and shapes, so the packaging can be very versatile.

The modular design of the LIQ-MAK series allows users to tailor their machines according to their specific needs. Incorporation of a wide range of modules is possible, from bottle orientation systems to various filling mechanisms, capping units, labeling, and coding devices. This allows companies to start with a basic model and add more features to their machines in the future as their production capacity or product range expands. This active approach ensures the investment is long-term and future-proof.

How Is Up to 60 Bottles Per Minute Liquid Filling Achieved?

The LIQ-MAK series achieves high-speed liquid filling via an automated process. First, bottles are conveyed to the filling line via a bottle feeding unit. This unit positions the bottles in the correct position, ready for the filling station. At the filling station, each bottle is precisely positioned and filled with product by the selected filling technology (e.g., volumetric, gravimetric, time-controlled). The machine control system uses advanced sensors and algorithms to ensure the accuracy and consistency of the filling quantity. High-speed filling is realized through the synchronized and optimized operation of the mechanical parts and control systems of the machine. Operators just need to adjust the filling speed and other parameters.

How Are Bottles Fed into the Filling Line?

Proper and continuous bottle feeding is the origin of a high-efficiency filling line. The LIQ-MAK series offers various feeding solutions for different bottles. Rotary bottle feeding tables are best for small or round bottles, moving them from the center outwards and onto the conveyor in a single file. Linear bottle feeding systems are best, however, for irregularly shaped or large bottles, moving them on a series of belts or chains. Feeding systems can be easily adjusted according to the shape and size of bottles, and some machines also have air jets for the removal of dust and dirt from the bottles.

How are Pumps Tightened After Filling?

In pump filling of products, it is of extreme importance that the pumps are correctly placed over the bottles and tightened. The LIQ-MAK series can be equipped with automatic pump placing and tightening units. These units correctly place the pumps onto the bottles from the filling station and then perform the tightening operation at a predetermined torque value. Different tightening heads may be used for different styles of pumps, and torque values may be adjusted to prevent product leakage along with pump damage. Sensors offer quality control by ensuring that the pumps are placed and tightened correctly.

How are Filled Bottles Collected?

After filling and capping, the bottles need to be gathered in an orderly manner before moving on to the next stage (labeling, packaging, etc.). Several solutions are offered by the LIQ-MAK series, such as rotary collection tables or conveyor-type collection systems. Rotary collection tables allow for the gathering of bottles around a center, within easy reach of operators. Conveyor systems, on the other hand, can automatically transfer the bottles to the next machine, rendering the production line more effective. Collection systems are designed such that the bottles are not able to tip over or get damaged.

Which Filling Technologies are Used for Different Types of Liquids?

The LIQ-MAK series supports various filling technologies for different liquid characteristics and filling requirements. Volumetric filling is accomplished based on delivering a specific volume of liquid into the bottle and is typically appropriate for liquids with low viscosity. Gravimetric filling controls the filling amount by measuring the weight of the bottle and is applied where very precise accuracy is desired. Time-controlled filling fills by allowing liquid flow for a specified duration and is a cost-effective process. Piston filling is suitable for viscous and dense liquids and gives precise filling. Peristaltic filling, on the other hand, is used specifically in pharmaceutical and biotechnology applications that require sterile conditions because only a sterile tube is in flow of the liquid.

How is Machine Maintenance and Cleaning Done?

The LIQ-MAK series is designed to ensure easy maintenance and cleaning. The fact that the machine is made of stainless steel allows it to meet hygiene standards and be easily cleaned. Removable parts allow cleaning in more detail. Good maintenance allows the machine to work well and also to have a long lifespan. One needs to follow maintenance routines provided in the user manual. Some machines may also have automatic cleaning systems.

What Does the User Interface and Control System Look Like?

The LIQ-MAK series has a user-friendly interface and advanced control system for convenient operation by operators. The interface, which is normally operated via a touch screen, allows for the adjustment of filling parameters, monitoring of machine status, and troubleshooting. The control system precisely controls the filling speed, volume, pressure, and other key parameters. In addition, profile filling planned for different products can be saved and easily invoked when needed.

For Which Industries Can This Machine Be Used?

The LIQ-MAK series is used in a very large number of industries. In the cosmetic industry, it is ideal for filling perfumes, lotions, creams, and other liquid cosmetics. In the pharmaceutical industry, it offers hygienic filling options for sterile solution filling, syrup filling, and other pharmaceutical liquids. It is being used in the food and beverage sector for filling water, fruit juice, sauces, and other food liquids. It is being used in the chemical sector for safe and accurate filling of various chemical liquids.

What are the Safety Features?

Sora Machine has prioritized the safety of users in the LIQ-MAK series. The machines have various safety features such as emergency stop buttons, safety covers, and sensors. These features offer operators a safe working environment and prevent potential accidents. In addition, international safety standards have been followed in machine design.

What is the Optional Equipment and Features?

There is some optional equipment and features in the LIQ-MAK series to meet the particular needs of clients. They include various filling nozzles, cap feeding and capping units, labeling machines, coding and marking systems, bottle cleaning devices, and conveyor systems. These optional features offer a possibility for further increasing the efficiency and automation level of the production line.